Product Description

Epoxy resin mortar/epoxy resin repair mortar making usage double sigma kneader:

1). What is epoxy resin mortar (or epoxy resin repair mortar)?

It is a high-strength,erosion-resistant and wear-resistant material made of epoxy resin, curing agent and special fillers as base materials.

2). What is its content?

Low-viscosity epoxy resin is used as the main film-forming resin, and low-viscosity aromatic hyperbranched polyether epoxy resin is toughened and modified, and low-molecular polyamide containing flexible fatty acids and active amine groups in the molecule is used as the curing agent Using titanium dioxide and iron oxide red as coloring pigments, hollow glass beads and talc as extender pigments, and organic bentonite as thickening thixotropic agent, an environmentally friendly lightweight two-component epoxy repair material was prepared. The coating performance was tested, and the results showed that the repair material has low density, good flexibility and sandability, high adhesion to the substrate, and excellent water resistance. It can be thickly coated and is suitable for filling metal, glass fiber reinforced plastic or wooden substrates. Flat repair.

3). How to make it with double sigma kneader?

The new environmentally friendly lightweight epoxy repair material developed is composed of A and B two components, and the preparation process is as follows:
3.1 A component preparation process
Add epoxy resin, hyperbranched resin, reactive diluent, titanium dioxide, hollow glass beads and organic bentonite into the sigma kneader according to the formula ratio, and then pack it after mixing until uniform.
3.2 B component preparation process
Add polyamide 300#, polyamide 450, hollow glass beads, talcum powder, organic bentonite and iron oxide red into the sigma kneader according to the formula ratio. After mixing until uniform, the package is ready .

1000L Epoxy Resin Repair Mortar Putty Mixing Sigma Kneader Machine

1000L Epoxy Resin Repair Mortar Putty Mixing Sigma Kneader Machine

Part One: Introduction of kneader:
The kneader is an ideal equipment for kneading, mixing, vulcanizing, and polymerizing high-viscosity, elastic-plastic materials.

The kneader is a special mixing and stirring equipment. The most commonly structure is to use two sigma blades and adopt a side-by-side tangent differential arrangement, that is, one stirring blade is fast, and the speed of one stirring blade is slow, so as to produce shear The shear force and different paddle speeds allow the materials to be mixed.

Part Two:The structure of the kneader:
The kneader is mainly composed of six parts: the kneading part, the base part, the hydraulic system, the transmission system, the vacuum system and the electric control system.

Part three: Application fields of kneader:
Chewing gum, bubble gum, toothpaste, plastics, rubber, silicone rubber, dyes, pigments, inks, food gum bases, pharmaceuticals, architectural coatings, carbon, fiber, high-viscosity sealants, neutral glass glue, aluminum silver paste, silica gel , Pulp, cellulose, battery slurry, dyes, silicone resins, cosmetics,etc.

Part Four:Compared with the planetary mixer, what are the characteristics of the kneader?
Both the kneader and planetary mixer are suitable for the mixing reaction of high-viscosity materials. The key difference lies in the structure and blade form. The kneader is horizontal, suitable for kneading and mixing materials with high viscosity to ultra-high viscosity. The planetary mixer is vertical, expensive, and suitable for high viscosity, paste-like multifunctional applications. However, from the perspective of material cleaning, the planetary mixer is easier to clean, and is more suitable for the production of frequently cleaned materials with multiple formulas and colors.

Part Five:Kneader classification
1. From the discharging method, it is divided into: screw extrusion kneader, bottom discharging kneader, hydraulic tilting cylinder kneader, etc.
2. From the heating and cooling system, it is divided into: electric heating kneader, steam heating kneader, hot water heating kneader, single-layer kneader, cooling type kneader, heating belt cooling type kneader, zero distance high temperature kneader, etc.
3. From the explosion-proof grade: ordinary kneader and explosion-proof kneader;
4. From the application field, it is divided into: chewing gum, bubble gum, toothpaste, plastic, rubber, silicone rubber, dyes, pigments, inks, food gum bases, pharmaceuticals, architectural coatings, carbon, fiber, high-viscosity sealants, medium Glass glue, aluminum silver paste, silica gel, paper pulp, cellulose, battery paste, dyes, silicone resin, cosmetics, etc.
5.From the material, it can be divided into: carbon steel kneader, stainless steel kneader, copper kneader, Harbin alloy kneader, etc.

Part Six:Technical Data:

Model	Volume		Drive(KW)	Discharging	Heating
Model	Full(L)	Effective(L)	Drive(KW)	Discharging	Heating
DSM-2	2	1.2	1.1	Manual tilting	Steam	Electric
DSM-5	5	3	1.5-2.2	Manual tilting	Steam	Electric
DSM-10	10	6.5	2.2-3	Manual tilting	Steam	Electric
DSM-50	50	33	5.5-7.5	Tilting,Screw extruder	Steam	Electric
DSM-150	150	100	7.5-11	Tilting,Screw extruder	Steam	Electric
DSM-200	200	130	11-18.5	Tilting,Screw extruder	Steam	Electric
DSM-300	300	180	18.5-22	Tilting,Screw extruder	Steam	Electric
DSM-500	500	330	22-30	Tilting,Screw extruder	Steam	Electric
DSM-1000	1000	650	37-110	Tilting,Screw extruder	Steam	Electric
DSM-1500	1500	920	37-110	Tilting,Screw extruder	Steam	Electric
DSM-2000	2000	1250	55-160	Tilting,Screw extruder	Steam	Electric
DSM-3000	3000	1950	75-220	Screw extruder	Steam	Electric
DSM-4000	4000	2500	90-	Screw extruder	Steam	Electric
DSM-5000	5000	3300	110-	Screw extruder	Steam	Electric